A chassis consists of an internal framework that supports a man-made object in its construction and use. It is analogous to an animal's skeleton. An example of a chassis is the underpart of a motor vehicle, consisting of the frame (on which the body is mounted) with the wheels and machinery.
Examples of use
Vehicles
1950s Jeep FC cowl and chassis for others to convert into finished vehicles
In the case of vehicles, the term rolling chassis means the frame plus the "running gear" like engine, transmission, driveshaft, differential, and suspension.
A body (sometimes referred to as "coachwork"), which is usually not necessary for integrity of the structure, is built on the chassis to complete the vehicle.
For commercial vehicles a rolling chassis consists of an assembly of all the essential parts of a truck (without the body) to be ready for operation on the road. The design of a pleasure car chassis will be different than one for commercial vehicles because of the heavier loads and constant work use. Commercial vehicle manufacturers sell “chassis only”, “cowl and chassis”, as well as "chassis cab" versions that can be outfitted with specialized bodies. These include motor homes, fire engines, ambulances, box trucks, etc.
In particular applications, such as school buses, a government agency like National Highway Traffic Safety Administration (NHTSA) in the U.S. defines the design standards of chassis and body conversions.
An armoured fighting vehicle's hull serves as the chassis and comprises the bottom part of the AFV that includes the tracks, engine, driver's seat, and crew compartment. This describes the lower hull, although common usage of might include the upper hull to mean the AFV without the turret. The hull serves as a basis for platforms on tanks, armoured personnel carriers, combat engineering vehicles, etc.
Design
The backbone chassis is almost a trademark design feature of Czech Tatra heavy trucks (cross-country, military etc.) - Hans Ledwinka developed this style of chassis for Tatra 11 in 1923 with the model Tatra 11. He further enhanced the design with 6x4 model Tatra 26 which had excellent offroad abilities.
This type of chassis is also often found on some sports cars. It also does not provide protection against side collisions, and has to be combined with a body that would compensate for this shortcoming.
Examples of cars using a backbone chassis include DeLorean DMC-12, Lloyd 600, Lotus Elan, Lotus Esprit and Europa, Škoda 420 Popular, Tatra T-87, Tatra T111, Tatra T148, Tatra T815 etc., as well as TVR S1. Some cars also use a backbone as a part of the chassis to strengthen it; examples include the Volkswagen Beetle and the Locost where the transmission tunnel forms a backbone.
Advantages
Standard conception truck's superstructure has to withstand the torsion twist and subsequent wear reduces vehicle's lifespan.
The half-axles have better contact with ground when operated off the road. This has little importance on roads.
The vulnerable parts of drive shaft are covered by thick tube. The whole system is extremely reliable, however if a problem occurs, repairs are more complicated.
Modular system is enabling configurations of 2, 3, 4, 5, or 6-axle vehicles with various wheel bases.
Disadvantages
Manufacturing the backbone chassis is more complicated and more costly. However the more axles with all wheel drive are needed, the cost benefit turns in favor of backbone chassis.
The backbone chassis is heavier for a given torsional stiffness than a uni-body.
The chassis gives no protection for side impacts.
Space Frame
In architecture and structural engineering, a space frame or space structure is a truss-like, lightweight rigid structure constructed from interlocking struts in a geometric pattern. Space frames can be used to span large areas with few interior supports. Like the truss, a space frame is strong because of the inherent rigidity of the triangle; flexing loads (bending moments) are transmitted as tension and compression loads along the length of each strut.
Overview
The simplest form of space frame is a horizontal slab of interlocking square pyramids and tetrahedra built from aluminium or tubular steel struts. In many ways this looks like the horizontal jib of a tower crane repeated many times to make it wider. A stronger form is composed of interlocking tetrahedra in which all the struts have unit length. More technically this is referred to as an isotropic vector matrix or in a single unit width an octet truss. More complex variations change the lengths of the struts to curve the overall structure or may incorporate other geometrical shapes.
Vehicles
Cars
Spaceframes are sometimes used in the chassis designs of automobiles and motorcycles. In both a spaceframe and a tube-frame chassis, the suspension, engine, and body panels are attached to a skeletal frame of tubes, and the body panels have little or no structural function. By contrast, in a unibody or monocoque design, the body serves as part of the structure.
Tube-frame chassis pre-date spaceframe chassis and are a development of the earlier ladder chassis. The advantage of using tubes rather than the previous open channel sections is that they resist torsional forces better. Some tube chassis were little more than a ladder chassis made with two large diameter tubes, or even a single tube as a backbone chassis. Although many tubular chassis developed additional tubes and were even described as "spaceframes", their design was rarely correctly stressed as a spaceframe and they behaved mechanically as a tube ladder chassis, with additional brackets to support the attached components, suspension, engine etc. The distinction of the true spaceframe is that all the forces in each strut are either tensile or compression, never bending. Although these additional tubes did carry some extra load, they were rarely diagonalised into a rigid spaceframe.
The first true spaceframe chassis were produced in the 1930s by designers such as Buckminster Fuller and William Stout (the Dymaxion and the Stout Scarab) who understood the theory of the true spaceframe from either architecture or aircraft design.
The first racing car to attempt a spaceframe was the Cisitalia D46 of 1946. This used two small diameter tubes along each side, but they were spaced apart by vertical smaller tubes, and so were not diagonalised in any plane. A year later, Porsche designed their Type 360 for Cisitalia. As this included diagonal tubes, it can be considered the first true spaceframe.
The Maserati Tipo 61 of 1959 (Birdcage) is often thought of as the first but in 1949 Dr. Robert Eberan-Eberhorst designed the Jowett Jupiter exhibited at the London Motor Show in 1949 and taking a class win at the 1950 Le Mans 24hr. Later the small British car manufacturers developed the concept TVR produced an alloy-bodied two seater on a multi tubular chassis, which appeared in 1949.
Colin Chapman of Lotus introduced his first 'production' car, the Mark VI, in 1952. This was influenced by the Jaguar C-Type chassis, another with four tubes of two different diameters, separated by narrower tubes. Chapman reduced the main tube diameter for the lighter Lotus, but did not reduce the minor tubes any further, possibly because he considered that this would appear flimsy to buyers. Although widely described as a spaceframe, Lotus did not build a true spaceframe chassis until the Mark VIII, with the influence of other designers, with experience from the aircraft industry.
Other notable examples of tube-frame cars include the, Audi R8, Ferrari 360, Lamborghini Gallardo, and Mercedes-Benz SLS AMG.
A drawback of the spaceframe chassis is that it encloses much of the working volume of the car and can make access for both the driver and to the engine difficult. Some spaceframes have been designed with removable sections, joined by bolted pin joints. Such a structure had already been used around the engine of the Lotus Mark III. Although somewhat inconvenient, an advantage of the spaceframe is that the same lack of bending forces in the tubes that allow it to be modelled as a pin-jointed structure also means that such a removable section need not reduce the strength of the assembled frame.
Motorcycles
Italian motorbike manufacturer Ducati extensively uses tube frame chassis on its models.
Space frames have also been used in bicycles, such as those designed by Alex Moulton.
Design methods
Space frames are typically designed using a rigidity matrix. The special characteristic of the stiffness matrix in an architectural space frame is the independence of the angular factors. If the joints are sufficiently rigid, the angular deflections can be neglected, simplifying the calculations.
Examples of use
Vehicles
1950s Jeep FC cowl and chassis for others to convert into finished vehicles
In the case of vehicles, the term rolling chassis means the frame plus the "running gear" like engine, transmission, driveshaft, differential, and suspension.
A body (sometimes referred to as "coachwork"), which is usually not necessary for integrity of the structure, is built on the chassis to complete the vehicle.
For commercial vehicles a rolling chassis consists of an assembly of all the essential parts of a truck (without the body) to be ready for operation on the road. The design of a pleasure car chassis will be different than one for commercial vehicles because of the heavier loads and constant work use. Commercial vehicle manufacturers sell “chassis only”, “cowl and chassis”, as well as "chassis cab" versions that can be outfitted with specialized bodies. These include motor homes, fire engines, ambulances, box trucks, etc.
In particular applications, such as school buses, a government agency like National Highway Traffic Safety Administration (NHTSA) in the U.S. defines the design standards of chassis and body conversions.
An armoured fighting vehicle's hull serves as the chassis and comprises the bottom part of the AFV that includes the tracks, engine, driver's seat, and crew compartment. This describes the lower hull, although common usage of might include the upper hull to mean the AFV without the turret. The hull serves as a basis for platforms on tanks, armoured personnel carriers, combat engineering vehicles, etc.
Design
The backbone chassis is almost a trademark design feature of Czech Tatra heavy trucks (cross-country, military etc.) - Hans Ledwinka developed this style of chassis for Tatra 11 in 1923 with the model Tatra 11. He further enhanced the design with 6x4 model Tatra 26 which had excellent offroad abilities.
This type of chassis is also often found on some sports cars. It also does not provide protection against side collisions, and has to be combined with a body that would compensate for this shortcoming.
Examples of cars using a backbone chassis include DeLorean DMC-12, Lloyd 600, Lotus Elan, Lotus Esprit and Europa, Škoda 420 Popular, Tatra T-87, Tatra T111, Tatra T148, Tatra T815 etc., as well as TVR S1. Some cars also use a backbone as a part of the chassis to strengthen it; examples include the Volkswagen Beetle and the Locost where the transmission tunnel forms a backbone.
Advantages
Standard conception truck's superstructure has to withstand the torsion twist and subsequent wear reduces vehicle's lifespan.
The half-axles have better contact with ground when operated off the road. This has little importance on roads.
The vulnerable parts of drive shaft are covered by thick tube. The whole system is extremely reliable, however if a problem occurs, repairs are more complicated.
Modular system is enabling configurations of 2, 3, 4, 5, or 6-axle vehicles with various wheel bases.
Disadvantages
Manufacturing the backbone chassis is more complicated and more costly. However the more axles with all wheel drive are needed, the cost benefit turns in favor of backbone chassis.
The backbone chassis is heavier for a given torsional stiffness than a uni-body.
The chassis gives no protection for side impacts.
Space Frame
In architecture and structural engineering, a space frame or space structure is a truss-like, lightweight rigid structure constructed from interlocking struts in a geometric pattern. Space frames can be used to span large areas with few interior supports. Like the truss, a space frame is strong because of the inherent rigidity of the triangle; flexing loads (bending moments) are transmitted as tension and compression loads along the length of each strut.
Overview
The simplest form of space frame is a horizontal slab of interlocking square pyramids and tetrahedra built from aluminium or tubular steel struts. In many ways this looks like the horizontal jib of a tower crane repeated many times to make it wider. A stronger form is composed of interlocking tetrahedra in which all the struts have unit length. More technically this is referred to as an isotropic vector matrix or in a single unit width an octet truss. More complex variations change the lengths of the struts to curve the overall structure or may incorporate other geometrical shapes.
Vehicles
Cars
Spaceframes are sometimes used in the chassis designs of automobiles and motorcycles. In both a spaceframe and a tube-frame chassis, the suspension, engine, and body panels are attached to a skeletal frame of tubes, and the body panels have little or no structural function. By contrast, in a unibody or monocoque design, the body serves as part of the structure.
Tube-frame chassis pre-date spaceframe chassis and are a development of the earlier ladder chassis. The advantage of using tubes rather than the previous open channel sections is that they resist torsional forces better. Some tube chassis were little more than a ladder chassis made with two large diameter tubes, or even a single tube as a backbone chassis. Although many tubular chassis developed additional tubes and were even described as "spaceframes", their design was rarely correctly stressed as a spaceframe and they behaved mechanically as a tube ladder chassis, with additional brackets to support the attached components, suspension, engine etc. The distinction of the true spaceframe is that all the forces in each strut are either tensile or compression, never bending. Although these additional tubes did carry some extra load, they were rarely diagonalised into a rigid spaceframe.
The first true spaceframe chassis were produced in the 1930s by designers such as Buckminster Fuller and William Stout (the Dymaxion and the Stout Scarab) who understood the theory of the true spaceframe from either architecture or aircraft design.
The first racing car to attempt a spaceframe was the Cisitalia D46 of 1946. This used two small diameter tubes along each side, but they were spaced apart by vertical smaller tubes, and so were not diagonalised in any plane. A year later, Porsche designed their Type 360 for Cisitalia. As this included diagonal tubes, it can be considered the first true spaceframe.
The Maserati Tipo 61 of 1959 (Birdcage) is often thought of as the first but in 1949 Dr. Robert Eberan-Eberhorst designed the Jowett Jupiter exhibited at the London Motor Show in 1949 and taking a class win at the 1950 Le Mans 24hr. Later the small British car manufacturers developed the concept TVR produced an alloy-bodied two seater on a multi tubular chassis, which appeared in 1949.
Colin Chapman of Lotus introduced his first 'production' car, the Mark VI, in 1952. This was influenced by the Jaguar C-Type chassis, another with four tubes of two different diameters, separated by narrower tubes. Chapman reduced the main tube diameter for the lighter Lotus, but did not reduce the minor tubes any further, possibly because he considered that this would appear flimsy to buyers. Although widely described as a spaceframe, Lotus did not build a true spaceframe chassis until the Mark VIII, with the influence of other designers, with experience from the aircraft industry.
Other notable examples of tube-frame cars include the, Audi R8, Ferrari 360, Lamborghini Gallardo, and Mercedes-Benz SLS AMG.
A drawback of the spaceframe chassis is that it encloses much of the working volume of the car and can make access for both the driver and to the engine difficult. Some spaceframes have been designed with removable sections, joined by bolted pin joints. Such a structure had already been used around the engine of the Lotus Mark III. Although somewhat inconvenient, an advantage of the spaceframe is that the same lack of bending forces in the tubes that allow it to be modelled as a pin-jointed structure also means that such a removable section need not reduce the strength of the assembled frame.
Motorcycles
Italian motorbike manufacturer Ducati extensively uses tube frame chassis on its models.
Space frames have also been used in bicycles, such as those designed by Alex Moulton.
Design methods
Space frames are typically designed using a rigidity matrix. The special characteristic of the stiffness matrix in an architectural space frame is the independence of the angular factors. If the joints are sufficiently rigid, the angular deflections can be neglected, simplifying the calculations.
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