Wednesday, 11 September 2013

FLYWHEEL

A flywheel is a rotating mechanical device that is used to store rotational energy. Flywheels have a significant moment of inertia and thus resist changes in rotational speed. The amount of energy stored in a flywheel is proportional to the square of its rotational speed. Energy is transferred to a flywheel by applying torque to it, thereby increasing its rotational speed, and hence its stored energy. Conversely, a flywheel releases stored energy by applying torque to a mechanical load, thereby decreasing its rotational speed.

Common uses of a flywheel include:

    Providing continuous energy when the energy source is discontinuous. For example, flywheels are used in reciprocating engines because the energy source, torque from the engine, is intermittent.
    Delivering energy at rates beyond the ability of a continuous energy source. This is achieved by collecting energy in the flywheel over time and then releasing the energy quickly, at rates that exceed the abilities of the energy source.
    Controlling the orientation of a mechanical system. In such applications, the angular momentum of a flywheel is purposely transferred to a load when energy is transferred to or from the flywheel.

Flywheels are typically made of steel and rotate on conventional bearings; these are generally limited to a revolution rate of a few thousand RPM. Some modern flywheels are made of carbon fiber materials and employ magnetic bearings, enabling them to revolve at speeds up to 60,000 RPM.

Applications

Flywheels are often used to provide continuous energy in systems where the energy source is not continuous. In such cases, the flywheel stores energy when torque is applied by the energy source, and it releases stored energy when the energy source is not applying torque to it. For example, a flywheel is used to maintain constant angular velocity of the crankshaft in a reciprocating engine. In this case, the flywheel—which is mounted on the crankshaft—stores energy when torque is exerted on it by a firing piston, and it releases energy to its mechanical loads when no piston is exerting torque on it. Other examples of this are friction motors, which use flywheel energy to power devices such as toy cars.

A flywheel may also be used to supply intermittent pulses of energy at transfer rates that exceed the abilities of its energy source, or when such pulses would disrupt the energy supply (e.g., public electric network). This is achieved by accumulating stored energy in the flywheel over a period of time, at a rate that is compatible with the energy source, and then releasing that energy at a much higher rate over a relatively short time. For example, flywheels are used in riveting machines to store energy from the motor and release it during the riveting operation.

The phenomenon of precession has to be considered when using flywheels in vehicles. A rotating flywheel responds to any momentum that tends to change the direction of its axis of rotation by a resulting precession rotation. A vehicle with a vertical-axis flywheel would experience a lateral momentum when passing the top of a hill or the bottom of a valley (roll momentum in response to a pitch change). Two counter-rotating flywheels may be needed to eliminate this effect. This effect is leveraged in reaction wheels, a type of flywheel employed in satellites in which the flywheel is used to orient the satellite's instruments without thruster rockets.

Physics

A flywheel is a spinning wheel or disc with a fixed axle so that rotation is only about one axis. Energy is stored in the rotor as kinetic energy, or more specifically, rotational energy:

    E_k=\frac{1}{2} I \omega^2

Where:

    ω is the angular velocity, and
    I is the moment of inertia of the mass about the center of rotation. The moment of inertia is the measure of resistance to torque applied on a spinning object (i.e. the higher the moment of inertia, the slower it will spin when a given force is applied).

    The moment of inertia for a solid cylinder is I = \frac{1}{2} mr^2,
    for a thin-walled empty cylinder is I = m r^2,
    and for a thick-walled empty cylinder is I = \frac{1}{2} m({r_{external}}^2 + {r_{internal}}^2),

Where m denotes mass, and r denotes a radius.

When calculating with SI units, the standards would be for mass, kilograms; for radius, meters; and for angular velocity, radians per second. The resulting answer would be in joules.

The amount of energy that can safely be stored in the rotor depends on the point at which the rotor will warp or shatter. The hoop stress on the rotor is a major consideration in the design of a flywheel energy storage system.

    \sigma_t = \rho r^2 \omega^2 \

Where:

    \sigma_t is the tensile stress on the rim of the cylinder
    \rho is the density of the cylinder
    r is the radius of the cylinder, and
    \omega is the angular velocity of the cylinder.

This formula can also be simplified using specific tensile strength and tangent velocity:

    \frac{\sigma_t}{\rho} = v^2

Where:

    \frac{\sigma_t}{\rho} is the specific tensile strength of the material
    v is the tangent velocity of the rim.

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